PAKISTAN TEXTILE MACHINERY & PARTS – A COMPLETE GUIDE TO TEXTILE DYEING UNITS

Silver String Chemicals leads textile innovation.

The textile industry in Pakistan is one of the largest and most important sectors of the country’s economy. At Silver String Chemicals (SSC GROUP), we specialize in providing high-quality textile machinery and parts to various textile processing units, including dyeing, spinning, weaving, and terry towel manufacturing units. As SILVER STRING CHINA TEXTILE MACHINERY IMPORTERS, we have built long-term partnerships with leading Chinese manufacturers to supply state-of-the-art textile machinery to our clients in Pakistan.

Departments in a Textile Dyeing Unit

A textile dyeing unit consists of multiple departments, each playing a crucial role in fabric processing. Below is a detailed overview of the departments involved:

1. Grey Fabric Inspection Department

  • Inspection Table – (Mahlo, James Heal, Uster, Premier, Loptex, Elbit Vision Systems, Magetron, Ramsons, Keqiang, Loffler, Pegas, Thor Textile, Intextile, Eltex)
  • Light Box – (Mahlo, James Heal, Uster, Premier, Loptex, Elbit Vision Systems, Magetron, Ramsons, Keqiang, Loffler, Pegas, Thor Textile, Intextile, Eltex)
  • Rolling Machine – (Mahlo, James Heal, Uster, Premier, Loptex, Elbit Vision Systems, Magetron, Ramsons, Keqiang, Loffler, Pegas, Thor Textile, Intextile, Eltex)
  • Plaiting Machine – (Mahlo, James Heal, Uster, Premier, Loptex, Elbit Vision Systems, Magetron, Ramsons, Keqiang, Loffler, Pegas, Thor Textile, Intextile, Eltex)
  • Commonly Used in Pakistan: Mahlo, Uster, James Heal, Loptex, Ramsons

2. Batching Department

  • Batching Machine – (Biancalani, Santex, Corino, Mahlo, Ramsons, Keqiang, Ferraro, Salvadé, Biella Shrunk, Monti Antonio, TM Tex, Cibitex, Strahm, Icomatex)
  • Fabric Rolling Machine – (Biancalani, Santex, Corino, Mahlo, Ramsons, Keqiang, Ferraro, Salvadé, Biella Shrunk, Monti Antonio, TM Tex, Cibitex, Strahm, Icomatex)
  • Tensionless Batching System – (Biancalani, Santex, Corino, Mahlo, Ramsons, Keqiang, Ferraro, Salvadé, Biella Shrunk, Monti Antonio, TM Tex, Cibitex, Strahm, Icomatex)
  • J-Box – (Biancalani, Santex, Corino, Mahlo, Ramsons, Keqiang, Ferraro, Salvadé, Biella Shrunk, Monti Antonio, TM Tex, Cibitex, Strahm, Icomatex)
  • Commonly Used in Pakistan: Mahlo, Corino, Ferraro, Ramsons, Santex

3. Singeing Department

  • Singeing Machine (Gas Singeing, Plate Singeing) – (Brückner, Monforts, Osthoff-Senge, Corino, Benninger, Ferraro, Lixin, Mario Crosta, Lafer, TM Tex, Krantz, Gollar, Ehwha, Huatong)
  • Brushing Machine – (Brückner, Monforts, Osthoff-Senge, Corino, Benninger, Ferraro, Lixin, Mario Crosta, Lafer, TM Tex, Krantz, Gollar, Ehwha, Huatong)
  • Commonly Used in Pakistan: Monforts, Osthoff-Senge, Brückner, Benninger, Ferraro

Production Processes in a Textile Dyeing Unit

1. Grey Fabric Inspection

The first step in fabric processing is inspection. Advanced Mahlo, Uster, James Heal, and Loptex machines are used for detecting fabric defects.

2. Fabric Batching

Batching Machines from Ferraro, Mahlo, and Santex ensure uniform processing by properly arranging the fabric.

3. Singeing

Using Monforts, Osthoff-Senge, and Brückner Singeing Machines, the surface fibers of the fabric are burnt off to achieve a smooth finish.

4. Desizing, Scouring, and Bleaching

These processes remove natural impurities and enhance dye absorption. Machines from Benninger, Fong’s, and Goller are commonly used.

5. Mercerizing

Mercerizing improves the fabric’s strength and luster. Goller, Benninger, and Kusters are well-known brands in Pakistan for mercerizing machines.

6. Dyeing

Fabric dyeing can be done using Jet Dyeing Machines (Thies, Fong’s, Sclavos) or Pad Dyeing Machines (Thies, Fong’s, Sclavos, Then, Hisaka).

7. Printing

Textile printing units use Rotary Printing Machines (Stork, Reggiani, Zimmer) and Digital Printing Machines (Stork, Reggiani, Zimmer) to produce intricate designs.

8. Washing, Heat Setting, and Stentering

Post-dyeing processes include washing (Benninger, Goller), heat setting (Monforts, Brückner), and stentering (Monforts, Brückner, Ferraro, Goller) to achieve the desired fabric finish.

9. Finishing, Compacting, and Coating

Fabric undergoes finishing processes like softening, water repellent finishing, compacting (Ferraro, Lafer, Kusters), and coating (Brückner, Monforts, Zimmer).

10. Packing and Dispatch

Final inspection is performed before the fabric is packed using automated systems and dispatched to markets.

Why Choose SILVER STRING CHEMICALS and TEXTILE for Textile Machinery & Parts?

As a leading TEXTILE MACHINERY & PARTS Company In Lahore, SILVER STRING LAHORE TEXTILE MACHINERY is committed to providing cutting-edge machinery solutions for the textile industry. Our partnerships with top Chinese manufacturers ensure high-quality, cost-effective, and technologically advanced machinery for textile mills.

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